
Instrumentation 1.3
By the end of this session, you should be able to:
Static transfer function
Dynamic (time) response
Note
The static transfer function tells you where the output will end up.
The dynamic (time) response tells you how fast and in what way it gets there.

Concept:
Important
A step response is a standard way to characterize dynamic behavior: “If I change the input suddenly, how does the output react over time?”

First‑order response characteristics:
General time response for \(t \ge 0\):
\[ b(t) = b_i + (b_f - b_i)\left[1 - e^{-t/\tau}\right] \tag{7} \]
Key properties of
\[ b(t) = b_i + (b_f - b_i)\left[1 - e^{-t/\tau}\right] \]
\[ \frac{b(t) - b_i}{b_f - b_i} = 1 - e^{-t/\tau} \tag{8} \]

Note
The dynamic model applies to the output \(b(t)\), not to the physical input \(c(t)\). The input is assumed to change instantly; the output cannot.
Set \(t = \tau\) in Equation (8):
\[ b(\tau) - b_i = (b_f - b_i)\left[1 - e^{-1}\right] \tag{9} \]
Since \(e^{-1} \approx 0.3679\):
\[ b(\tau) - b_i \approx 0.632\, (b_f - b_i) \]
Interpretation:
After 5τ, from (8):
\[ b(5\tau) - b_i \approx 0.993\, (b_f - b_i) \]
So after ≈ 5τ, the sensor output is extremely close to the final value (\(>99\%\) of the change).
Tip
Rule of thumb: for a first‑order sensor, - “1 τ to get ~63% there, - 3 τ to get ~95% there, - 5 τ to get essentially there.”
Adjust \(\tau\) and see how the response changes.
A sensor measures temperature linearly with static transfer function
The process temperature changes instantly from
Tasks:
\[ \begin{aligned} b_i &= (33 \text{ mV}/{}^\circ\text{C})(20^\circ\text{C}) = 660 \text{ mV} \\ b_f &= (33 \text{ mV}/{}^\circ\text{C})(41^\circ\text{C}) = 1353 \text{ mV} \end{aligned} \]
\[ \begin{aligned} b(t) &= b_i + (b_f - b_i)\left[1 - e^{-t/\tau}\right] \\ b(0.75) &= 660 + (1353 - 660)\left[1 - e^{-0.75/1.5}\right] \\ &= 660 + 693\left[1 - e^{-0.5}\right] \\ &\approx 660 + 693\cdot(1 - 0.6065) \\ &\approx 932.7 \text{ mV} \end{aligned} \]
\[ T_\text{indicated} = \frac{b(t)}{33\text{ mV}/{}^\circ\text{C}} = \frac{932.7}{33} \approx 28.3^\circ\text{C} \]
\[ \Delta T = T_\text{indicated} - T_\text{actual} = 28.3^\circ\text{C} - 41^\circ\text{C} = -12.7^\circ\text{C} \]
So, at 0.75 s, the sensor under‑reports by about 12.7 °C.
Warning
Time response analysis applies to the sensor output (voltage here), not to the actual process temperature.
Practical rule:
Tip
When choosing a sensor for a control loop:
Some sensors show oscillatory behavior after a step input:

Characteristics:
A generic damped oscillation can be written as:
\[ R(t) \propto R_0 e^{-a t} \sin(2\pi f_n t) \tag{10} \]
Natural frequency \(f_n\)
\[ T_n = \frac{1}{f_n} \]
Damping constant \(a\)
\[ e^{-a(1/a)} = e^{-1} \approx 0.37 \]
→ amplitude dropped to about 37% of original.
Note
For second‑order sensors, two time‑related parameters matter:
Sensors and instruments don’t just lag; they also:
We need methods to:
Example: Digital meter reads 125 kΩ.
Definition: Significant figures are the digits that are actually known from a measurement or calculation.
Important
Significant figures are about precision of the number you can justify, not about the correctness (accuracy) of that number.
When using an instrument:
They both matter, but are not the same.
Note
A 6‑digit meter with poor accuracy can give a very precise‑looking but wrong result. A 2‑digit meter with good accuracy can give a coarse but trustworthy result.
A digital multimeter measures current through a 12.5 kΩ resistor as
Find:
\[ \Delta I = 0.002 \times 10 \text{ mA} = 0.02 \text{ mA} \]
So \(I = 2.21 \pm 0.02\ \text{mA}\).
\[ V = IR = (2.21\text{ mA})(12.5\text{ k}\Omega) = 27.625 \text{ V} \]
Given 3 significant figures in I, we report:
\[ V \approx 27.6\ \text{V} \]
So uncertainty in V ≈ ±0.25 V, rounded to keep significance:
\[ V = 27.6 \pm 0.3\ \text{V} \]
Warning
Report both the nominal result and a reasonable uncertainty, keeping consistent significant figures.
Rule: The result of a calculation can have no more significant figures than the least precise number used.
Example 17:
Temperature:
\[ T = \frac{412\ \text{mV}}{22.4\ \text{mV}/{}^\circ\text{C}} = 18.392857^\circ\text{C} \]
But inputs have only 3 significant figures → answer must be:
\[ T = 18.4^\circ\text{C} \]
Note
Calculator output digits beyond the least significant input digit are not trustworthy and must be rounded off.
Design values (hypothetical, ideal):
Measurement values (real, finite precision):
Important
In design problems: treat specified values as exact. In measurement problems: treat given digits as the significant figures.
Consider many readings of the same variable:
Two key tools:
Note
A single reading can be misleading. Collections of readings + statistics give a more reliable picture of the true value and sensor performance.
Given \(n\) measurements \(x_1, x_2, \dots, x_n\):
\[ \bar{x} = \frac{x_1 + x_2 + \cdots + x_n}{n} \tag{11} \]
Using the summation symbol:
\[ \bar{x} = \frac{\sum x_i}{n} \tag{12} \]
Tip
The mean is often our best estimate of the “true” value when random errors are present and no other biases are known.
Given \(n\) values \(x_1, x_2, \ldots, x_n\) with mean \(\bar{x}\):
\[ d_i = x_i - \bar{x} \]
\[ \sigma = \sqrt{\frac{d_1^2 + d_2^2 + \cdots + d_n^2}{n - 1}} \tag{13} \]
Or, with summation:
\[ \sigma = \sqrt{\frac{\sum d_i^2}{n - 1}} \tag{14} \]
Interpretation:
Note
In experimental practice, we use \(n-1\) in the denominator (not \(n\)) to get an unbiased estimate of the population variance.
Eight temperature readings in a room:
Find:
\[ \bar{T} = \frac{21.2 + 25.0 + 18.5 + 22.1 + 19.7 + 27.1 + 19.0 + 20.0}{8} = 21.6^\circ\text{C} \]
\[ \sigma = \sqrt{\frac{(21.2 - 21.6)^2 + (25.0 - 21.6)^2 + \cdots + (20.0 - 21.6)^2}{8 - 1}} \]
Result:
\[ \sigma = 3.04^\circ\text{C} \]
Interpretation:

Implications:
Important
Standard deviation quantifies repeatability and noise level of sensor readings.
If we assume:
the distribution of readings often approaches a normal (bell) curve.
For a normal distribution:
Example: Mean pressure 44 psi.
Note
Smaller σ → tighter cluster → more reliable individual readings.
A system packages potato chips into 200 g bags.
Samples (15 bags) drawn before control system installed:
201, 205, 197, 185, 202, 207, 215, 220, 179, 201, 197, 221, 202, 200, 195
Samples after control system installed:
197, 202, 193, 210, 207, 195, 199, 202, 193, 195, 201, 201, 200, 189, 197
Tasks:
Using Equations (12) and (14):
Before control system:
\[ \bar{W}_b = 202\ \text{g} \]
\[ \sigma_b = 11\ \text{g} \]
After control system:
\[ \bar{W}_a = 199\ \text{g} \]
\[ \sigma_a = 5\ \text{g} \]
Interpretation:
If we use the ±3σ rule:
So, the control system tightened the distribution and reduced systematic deviation from target.
Tip
Combining mean and standard deviation gives a richer view of system performance than either alone.
First‑order sensor step response:
\[ b(t) = b_i + (b_f - b_i)\left[1 - e^{-t/\tau}\right] \tag{7} \]
Fraction of total change achieved at time \(t\):
\[ \frac{b(t) - b_i}{b_f - b_i} = 1 - e^{-t/\tau} \tag{8} \]
At \(t = \tau\):
\[ b(\tau) - b_i = (1 - e^{-1})(b_f - b_i) \approx 0.632 (b_f - b_i) \tag{9} \]
Second‑order oscillatory response component:
\[ R(t) \propto R_0 e^{-a t} \sin(2\pi f_n t) \tag{10} \]
Arithmetic mean:
\[ \bar{x} = \frac{x_1 + x_2 + \cdots + x_n}{n} \tag{11} \]
or
\[ \bar{x} = \frac{\sum x_i}{n} \tag{12} \]
Standard deviation (sample):
\[ \sigma = \sqrt{\frac{d_1^2 + d_2^2 + \cdots + d_n^2}{n - 1}} \quad\text{where}\quad d_i = x_i - \bar{x} \tag{13} \]
or
\[ \sigma = \sqrt{\frac{\sum d_i^2}{n - 1}} \tag{14} \]